2004 BMW 5-Series

Body style(s): 4-door sedan

Trim levels: MSRP:
525i
530i
545i
545i 6-speed
$39,800
$44,900
$55,000
$58,300

dest. charge: $695

Notes

    The fifth-generation BMW 5-Series debuted for the 2004 model year in the United States, initially in sedan form only. The new E60 5-Series was larger in all respects than the E39 it replaced, however, greater use of aluminum in some body panels meant the new sedan was lighter than its progenitor. An additional six cubic feet of space in the cabin, and a larger trunk meant that the new 5er was now classed as a midsize car, instead of a compact. The inline-six engines were carried over from the old model, but the new 4.4 L V-8 from the 7-Series found its way under the hood of the top model, so the old 540i designation became the 545i. With 35 more horsepower than the old motor, the 545i could reach 60 mph in 5.2 seconds, only 0.2 seconds behind the old M5. BMW's über-saloon would not return for another two years, but excitement was already building about its new V-10 powerplant. Larger brakes were fitted to all models, and rack-and-pinion steering was adopted for the first time on the eight-cylinder model. As in 2003, the V-8/manual-transmission combination was treated as a separate model by BMW, the 545i 6-speed. It was equipped with the Sport Package as standard, which included sportier seats, run-flat tires, a sport-tuned suspension with an active roll-damping system, unique wheels, and Active Steering. Active Steering was introduced on the 5-Series, as a way to balance low-speed handling response while maintaining highway cruising stability. Essentially, the A/S system used a computerized transmission to change the gear ratios on the steering rack depending on vehicle speed. While some rack-and-pinion systems have a variable ratio, they are merely variable from the on-center position of the wheel outboard. By contrast, the A/S system could mechanically vary the steering ratio at any point, changing not only the steering ratio, but also the turns-to-lock. Thus, at cruising speed, the steering would have a typical 3-4 turns-to-lock, so that the car would not weave on the highway from small steering inputs. However, at lower speeds, the system would shorten the ratio, so that less than two turns-to-lock were required, making the vehicle more maneuverable in tight quarters. The setup was controversial -- some drivers praised its flexibility, while others claimed that it felt artificial. Other new features on the 5-Series included rain-sensing windshield wipers, a tire pressure monitor, standard rear side airbags, and a telematics system with SOS feature. To control the rapidly proliferating switchgear, BMW added its much-maligned iDrive controller to the 5-Series, albeit it in a somewhat simplified form, over many howls of protest. Adaptive brake lights were also used, with additional lighting elements illuminating under harsh braking conditions. Optional for the sixes, and standard on the 545, were adaptive xenon headlights that turned into corners based on steering inputs. Radar-guided cruise control, a heads-up information display, and an obstacle-detection system were also optional. A sequential transmission also became available, allowing full manual control while eliminating the clutch pedal -- it offered an automatic mode, if desired. All gearboxes now had six speeds, another hand-me-down from the 7-Series. The styling on the new Five was striking, as well; it was the fullest expression of the "flame surfacing" ideal espoused by designer Chris Bangle. While the trunk seemed better-integrated than on the E65 7-Series, the headlights with their "eyelashes" took a bit more getting used to. The 5-Series now had coupe and convertible siblings: a new 6-Series was developed on the E60 chassis, albeit shortened and given unique styling.


Series: 2004-current

design

Drivetrain:
Construction:
Seats:

Engine(s):
longitudinal front-engine, rear-wheel drive
steel unibody
5

2.5 L multiport-injected I-6 [525i]
Valvetrain: dual-overhead-cam, 4 valves/cylinder
Bore x stroke: 84.0 x 75.0 mm
Compression ratio: 10.5 to 1 (91-octane unleaded)
Horsepower (SAE net): 184 bhp @ 6000 rpm
Torque (SAE net): 175 lb-ft @ 3500 rpm
Transmission: 6-speed manual (final drive ratio 3.15:1)
Transmission (opt.): 6-speed manumatic (final drive ratio 3.73:1)
Transmission (opt.): 6-speed sequential (final drive ratio 3.15:1)
EPA fuel economy (city/hwy, 1985 test): 19/28 mpg
3.0 L multiport-injected I-6 [530i]
Valvetrain: dual-overhead-cam, 4 valves/cylinder
Bore x stroke: 84.0 x 89.6 mm
Compression ratio: 10.2 to 1 (91-octane unleaded)
Horsepower (SAE net): 225 bhp @ 5900 rpm
Torque (SAE net): 214 lb-ft @ 3500 rpm
Transmission: 6-speed manual (final drive ratio 2.93:1)
Transmission (opt.): 6-speed manumatic (final drive ratio 3.46:1)
Transmission (opt.): 6-speed sequential (final drive ratio 2.93:1)
EPA fuel economy (city/hwy, 1985 test): 20/30 mpg, 18/28 mpg (automatic)
4.4 L multiport-injected V-8 [545i]
Valvetrain: dual-overhead-cam, 4 valves/cylinder
Bore x stroke: 92.0 x 82.7 mm
Compression ratio: 10.5 to 1 (91-octane unleaded)
Horsepower (SAE net): 325 bhp @ 6100 rpm
Torque (SAE net): 330 lb-ft @ 3600 rpm
Transmission: 6-speed manumatic (final drive ratio 3.38:1)
Transmission (opt.): 6-speed manual (final drive ratio 2.93:1)
Transmission (opt.): 6-speed sequential (final drive ratio 2.93:1)
EPA fuel economy (city/hwy, 1985 test): 18/26 mpg, 17/25 mpg (manual)

DIMENSIONS

EPA Class: MIDSIZE
Wheelbase: 113.7"
Length: 189.6"
Width: 72.7"
Height: 58.0"
Track, F: 61.3"
Track, R: 62.3"
Clearance: 3.9"
 
Curb weight: 3417 lbs.
3748 lbs. (545i)
 
Interior vol.: 52/45 cu ft. (f/r)
Cargo vol.: 14.0 cu ft.
Fuel tank: 18.5 gal.

Technical

Tires: 225/55R16;
225/50R17 (530i/545i);
245/40R18 f, 275/35R18 r (545i 6-speed, 545i w/ Sport Pkg.);
245/45R17 (525i w/ Sport Pkg.);
245/40R18 (530i w/ Sport Pkg.)
Suspension:
(f/r)
indep.: MacPherson struts, lower A-arms, coil springs, tube shocks, anti-roll bar
indep.: 4-link, coil springs, tube shocks, anti-roll bar
545i 6-speed: indep.: MacPherson struts, lower A-arms, coil springs, tube shocks, active anti-roll bar
545i 6-speed: indep.: 4-link, coil springs, tube shocks, active anti-roll bar
Brakes: disc/disc, power-assisted (12.2" vented/12.6" vented)
530i: disc/disc, power-assisted (12.8" vented/12.6" vented)
545i: disc/disc, power-assisted (13.7" vented/13.6" vented)
Steering: rack-and-pinion, variable power-assisted (progressive w/ on-center ratio 14.1:1, 2.8 turns-to-lock)
545i 6-speed/Sport Pkg.: rack-and-pinion, power-assisted (active variable ratio 10.0:1-20.0:1, 1.7-3.0 turns-to-lock)
Active sys.: antilock brakes, elect. brake distribution, emrg. brake assist, traction control, stability control
Airbags: dual front, dual front side, f/r dual curtain, opt. rear side

Standard Equipment

525i Seating: vinyl leatherette upholstery, front bucket seats, 10-way power front seats, rear 3-place bench seat. Equipment: power windows, heated power door locks, heated power mirrors (reversing tilt-down passenger), power tilt/telescoping leather-wrapped steering wheel w/ cabin controls, memory system, cruise control, retained accessory power, remote keyless entry, power moonroof, rear window grid antenna, trip computer, tachometer, exterior temperature gauge. Climate control: air conditioning, dual-zone climate control, rear ventilation, interior air filter, rear defogger. Entertainment: AM/FM radio, CD player, MP3 compatibility, 10 speakers, cellular phone wireless interface. Cabin features: front floor center console w/ 2-level storage (lower climate-controlled) & integral adj. armrest, floor shifter, lever handbrake, 4 cupholders (2 in front dash fascia, 2 in rear center armrest), 3 ashtrays (1 in f of floor console, 2 in rear doors), 1 lighter (f of floor console), 4 12-volt power outlets (1 in f passenger footwell, 2 at rear of floor console, 1 in trunk), integrated iDrive controller, digital clock, remote fuel-filler & trunk releases, locking glove box, f/r door bins, f seatback map pockets, folding r center armrest w/ storage, dome light, dual f map lights, dual illuminated visor mirrors, carpeting, floor mats. Exterior: 7-spoke alloy wheels, twin exhaust. Lights: daytime-running lights, dual f fog lights, auto-on/off quad-lamp halogen headlights, adaptive LED brake lights, LED CHMSL. Safety: tire-pressure monitor, theft-deterrent system, telematics system, compact spare tire, rain-sensing variable-intermittent wipers w/ heated washers, emrg. trunk release.
530i Equipped as per 525i. Additionally: Exterior: 5-spoke alloy wheels.
545i Equipped as per 530i. Additionally: Seating: leather upholstery. Equipment: heated power mirrors (electrochromatic driver, electrochromatic & reversing tilt-down passenger), power sunroof, universal garage opener. Cabin features: poplar wood trim, electrochromatic rearview mirror. Exterior: chrome grille, 5-twin-spoke alloy wheels. Lights: adaptive quad-lamp self-leveling xenon headlights.
545i 6-speed Equipped as per 545i. Additionally: Seating: 12-way power front seats. Exterior: gloss shadowed trim, 7-spoke alloy wheels. Technical: sport suspension, active roll control, active steering. Safety: run-flat tires.

Notable Options

Major Packages: Cold Weather Pkg.: Seating: heated front seats. Equipment: heated power tilt/telescoping leather-wrapped steering wheel w/ cabin controls. Lights: heated headlight washers. (all = $750)
Premium Pkg.: Seating: leather upholstery, 4-way power lumbar adj. for front seats. Equipment: heated power mirrors (electrochromatic driver, electrochromatic & reversing tilt-down passenger), universal garage opener. Cabin features: poplar wood trim, electrochromatic rearview mirror. (525i/530i = $2400)
Premium Sound Pkg.: premium sound system, glovebox-mounted 6-disc CD changer, 13 speakers. (all = $1800)
Sport Pkg.: Seating: 12-way power front seats. Exterior: gloss shadowed trim, 5-spoke alloy wheels (525i), 7-spoke alloy wheels (530i/545i [545i unique]). Technical: sport suspension, active roll control, active steering. Safety: run-flat tires. (525i/530i/545i = $3300. 525i/530i REQUIRE LEATHER UPHOLSTERY OR PREMIUM PKG. STD. ON 545i 6-SPEED.)
Seating: leather upholstery (525i/530i = $1450)
20-way power front bucket seats w/ active headrests (530i/545i = $1200. 530i REQUIRES PREMIUM PKG. N/A W/ SPORT PKG.)
4-way lumbar adjust for front bucket seats (545i = $400)
heated rear bench seat (all = $350. REQUIRES COLD WEATHER PKG. 525i/530i REQUIRE LEATHER OR PREMIUM PKG.)
split-folding rear bench seat w/ ski sack (all = $475)
Equipment: radar-guided cruise control (all = $2200)
navigation system w/ voice recognition (all = $1800)
power rear & manual rear side sunshades (all = $575)
Entertainment: satellite radio (all = $595)
Cabin features: heads-up display (all = $1000. REQUIRES NAVIGATION SYSTEM.)
Technical: 6-speed manumatic transmission (525i/530i = $1275. STD. 545i, N/A 545i 6-speed)
6-speed SMT sequential transmission (535i/530i/545i 6-speed = $1275. 525i/530i REQUIRE SPORT PKG. N/A 545i.)
Lights: adaptive quad-lamp self-leveling xenon headlights (525i/530i = $800)
Safety: rear side airbags (all = $385)
f/r obstacle-detection system (all = $700)

Performance

Acceleration (0-60 mph): 6.7 sec. (530i, C/D: 01/04),
5.2 sec. (545i, R/T: 05/06)
Maximum speed: 149 mph
Braking (60-0 mph): 121 ft. (545i)
Roadholding (skidpad): 0.89 g
Slalom (100' spaced): 66.1 mph
Turning circle: 37.5 ft.

Other vehicles

SHARED CHASSIS: BMW 6-Series
COMPETITORS: Acura RL, Audi A6, Cadillac Seville, Infiniti M45, Jaguar S-Type, Lexus GS 300/430, Lincoln LS, Mercedes-Benz E-Class, Saab 9-5, Volvo S80


2004 BMW 545i sedan
BMW 5-Series sedan (545i: note chrome grille, w/ opt. wheels) [photo by Scott Jacobs, courtesy Edmunds.com].

2004 BMW 545i sedan
BMW 5-Series sedan [photo by Scott Jacobs, courtesy Edmunds.com].